Page 33 - Wallingford Magazine Issue 46 Winter 2024
P. 33

The Ulbrich Story

















 PART FOUR • BY STEPHEN KNIGHT





 THE 1990S  decimated by foreign competition, as had many of the   acquisition business. Management saw that the exist-
 Retrench and revolutionize were the two words   industries that had been the industry’s market. While   ing market for small quantities of stainless steels and
 that would describe the work ahead as the new de-  Ulbrich Steel had international sales, they were mea-  special metals was limited. The only way to gain sales
 cade of the 1990s dawned. Following Fred Jr.’s return   ger and concentrated in only seven countries. Only   was to take them away from competitors. For that
 to the presidency, substantial management changes   5 percent of the company’s sales were international   purpose, in 1993, the company purchased 51 per-
 were made: Frank Best to General Manager of Ulbrich   exports. Purchases of metal from foreign suppliers   cent of Aerodyne Alloys of East Hartford. Aerodyne’s
 of New England, Greg Chase to GM of Ulbrich Wire,   were also only 5 percent of the total as well.   $6.5 million in sales was primarily to Pratt & Whit-
 and Chris Ulbrich to President of Service Centers (as   One fateful decision would change all that. Fred   ney, General Electric and their subcontractors. Their
 well as Executive Vice President). Mary Ulbrich Merlini   Jr. and ten additional Ulbrich employees attended   temperature-resistant alloys, titanium bar and sheet
 (Dick’s daughter) assumed responsibilities for Educa-  the 1993 Paris Air Show, always an important an-  metal products were also used in aerospace, oil and
 tion and Communication and Spider Bulyk for corpo-  nual event in the worldwide aerospace industry. They   gas, and petrochemical plants. This line of products
 rate and international development.  returned home having made many new international   Ulbrinox service center in Mexico.  complemented Ulbrich’s very well.
 An important Strategic Planning meeting at the   connections. Sales began to grow – quickly. That was   outright, built a service center in Queretaro, Mexico,   In three years, sales of the renamed Aerodyne
 end of 1989 put in place four tenets of the company’s   the good side. Meeting international quality standards,   staffed it entirely with local people, and opened it to   Ulbrich Alloys grew to $27 million. To continue the
 business philosophy that would be the foundation of   on the other hand, became an enormous challenge.   great fanfare in 1994. This particular project was one   growth of this company in the bar, sheet and plate
 what came to be known as the Ulbrich Revolution: 1)   Miscommunications regarding customer specs, work-  of Fred Jr.’s proudest accomplishments during this   sectors of the metal market, Ulbrich negotiated an
 Total Customer Responsiveness; 2) Total Company   ing with the metric system of measurement, incorrect   period. He wanted a name that fit the Spanish lan-  amicable purchase of the other 49 percent from its
 Involvement; 3) Total Quality Commitment; and 4) Con-  certificates of analysis and a whole host of frustrating   guage, and the name Ulbrinox was created, using the   owner. The timing enabled Ulbrich to notch sales of
 tinuous Professional Development. This was intended   problems arose. At the same time, Ulbrich faced stiff   company’s name and part of the Spanish phrase for   10 million pounds of titanium in 1996 and 1997 to
 to develop a professional team where everyone was   competition from new competitors.  stainless steel, acero inoxidable.  golf club manufacturers alone, and prices per pound
 on the same page, guided by the book Quality Without   Two decisions were made that would largely allevi-  A third international plant was established in   had soared. Alas, the market collapsed in 1998,
 Tears.  1994 in Sheffield, England. While Ulbrich already had   and the price of nickel fell, as well. Aerodyne Ulbrich
 The new management team and the additional   Diversified Ulbrich in Canada  about 20 customers in England and Ireland supplied   Alloys thus became unprofitable. The roller coaster
 training overcame initial employee resistance. In   by the Connecticut factories, the “just-in-time” delivery   ride ended in 1999 when prices recovered, and this
 1992, despite sales having dropped 15 percent from   requirements some required could not be met. After   company ended the decade with annual sales of $42
 those in 1989, the company was profitable. Having rid   a rough startup, a new facility was built, and now the   million in 1999.
 itself of other investments outside the metals busi-  entire European market could be serviced properly.  Unfortunately, another acquisition in 1995, that of
 ness, the company returned to its roots. And, in so   In 1995, international sales were close to $10   Metals & Cutting Specialists, Inc. of Rancho Cucamon-
 doing, the Ulbrichs realized in hindsight that former   million, but accounted for only 6.2 percent of sales.   ga, CA, did not work out as planned. The company spe-
 president Dana Stanziale’s changes had much to do   But by the end of the decade, such sales were   cialized in small orders of stainless steel, aluminum,
 with their present success.  $36,600,000, or 20 percent of the total sales for the   copper and even plastic and had gross sales of $1.4
 In this early part of the decade, Ulbrich made   company. A year later, 40 percent of the sales made   million. Despite pouring in millions to grow and stabi-
 another change that would certainly be part of the   ate the problems. Ulbrich bought Diversified Stainless   by Ulbrich Stainless Steels and Special Metals were to   lize the business, the company steadily lost money. In
 Ulbrich Revolution and determine the company’s   of Canada, installed new plate processing equipment   European customers. On the other hand, successful   October of 1999, the business was closed.
 future: the establishment of the International Sales   in their Toronto and Montreal service centers, and be-  attempts to form similar partnerships and joint ven-  In 1997, Ulbrich Stainless Steel and Special Met-
 Department. Management very correctly recognized   gan to understand how to operate in this new market.   tures in Asia were yet to come.  als hit its goal of $200 million in sales. International
 enormous changes in the U.S. manufacturing sec-  Canadian sales began to grow. Additionally, Ulbrich,   At the same time that the three international   sales contributed 40 percent of those, as well as ac-
 tor. The enormous domestic steel industry had been   not having found a suitable company to purchase   operations were commencing, Ulbrich went into the   quisitions, especially Diversified Stainless in Canada

 32  Wallingford Magazine – Winter 2024  WallingfordMagazine.com                                                33
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