Page 32 - Wallingford Magazine Issue 46 Winter 2024
P. 32

The Ulbrich Story

















                                                                  PART FOUR • BY STEPHEN KNIGHT





          THE 1990S                                            decimated by foreign competition, as had many of the                                                                    acquisition business. Management saw that the exist-
              Retrench and revolutionize were the two words    industries that had been the industry’s market. While                                                                   ing market for small quantities of stainless steels and
          that would describe the work ahead as the new de-    Ulbrich Steel had international sales, they were mea-                                                                   special metals was limited. The only way to gain sales
          cade of the 1990s dawned. Following Fred Jr.’s return   ger and concentrated in only seven countries. Only                                                                   was to take them away from competitors. For that
          to the presidency, substantial management changes    5 percent of the company’s sales were international                                                                     purpose, in 1993, the company purchased 51 per-
          were made: Frank Best to General Manager of Ulbrich   exports. Purchases of metal from foreign suppliers                                                                     cent of Aerodyne Alloys of East Hartford. Aerodyne’s
          of New England, Greg Chase to GM of Ulbrich Wire,    were also only 5 percent of the total as well.                                                                          $6.5 million in sales was primarily to Pratt & Whit-
          and Chris Ulbrich to President of Service Centers (as   One fateful decision would change all that. Fred                                                                     ney, General Electric and their subcontractors. Their
          well as Executive Vice President). Mary Ulbrich Merlini   Jr. and ten additional Ulbrich employees attended                                                                  temperature-resistant alloys, titanium bar and sheet
          (Dick’s daughter) assumed responsibilities for Educa-  the 1993 Paris Air Show, always an important an-                                                                      metal products were also used in aerospace, oil and
          tion and Communication and Spider Bulyk for corpo-   nual event in the worldwide aerospace industry. They                                                                    gas, and petrochemical plants. This line of products
          rate and international development.                  returned home having made many new international                                  Ulbrinox service center in Mexico.    complemented Ulbrich’s very well.
              An important Strategic Planning meeting at the   connections. Sales began to grow – quickly. That was               outright, built a service center in Queretaro, Mexico,   In three years, sales of the renamed Aerodyne
          end of 1989 put in place four tenets of the company’s   the good side. Meeting international quality standards,         staffed it entirely with local people, and opened it to   Ulbrich Alloys grew to $27 million. To continue the
          business philosophy that would be the foundation of   on the other hand, became an enormous challenge.                  great fanfare in 1994. This particular project was one   growth of this company in the bar, sheet and plate
          what came to be known as the Ulbrich Revolution: 1)   Miscommunications regarding customer specs, work-                 of Fred Jr.’s proudest accomplishments during this   sectors of the metal market, Ulbrich negotiated an
          Total Customer Responsiveness; 2) Total Company      ing with the metric system of measurement, incorrect               period. He wanted a name that fit the Spanish lan-   amicable purchase of the other 49 percent from its
          Involvement; 3) Total Quality Commitment; and 4) Con-  certificates of analysis and a whole host of frustrating         guage, and the name Ulbrinox was created, using the   owner. The timing enabled Ulbrich to notch sales of
          tinuous Professional Development. This was intended   problems arose. At the same time, Ulbrich faced stiff             company’s name and part of the Spanish phrase for    10 million pounds of titanium in 1996 and 1997 to
          to develop a professional team where everyone was    competition from new competitors.                                  stainless steel, acero inoxidable.                   golf club manufacturers alone, and prices per pound
          on the same page, guided by the book Quality Without    Two decisions were made that would largely allevi-                 A third international plant was established in    had soared. Alas, the market collapsed in 1998,
          Tears.                                                                                                                  1994 in Sheffield, England. While Ulbrich already had   and the price of nickel fell, as well. Aerodyne Ulbrich
              The new management team and the additional        Diversified Ulbrich in Canada                                     about 20 customers in England and Ireland supplied   Alloys thus became unprofitable. The roller coaster
          training overcame initial employee resistance. In                                                                       by the Connecticut factories, the “just-in-time” delivery   ride ended in 1999 when prices recovered, and this
          1992, despite sales having dropped 15 percent from                                                                      requirements some required could not be met. After   company ended the decade with annual sales of $42
          those in 1989, the company was profitable. Having rid                                                                   a rough startup, a new facility was built, and now the   million in 1999.
          itself of other investments outside the metals busi-                                                                    entire European market could be serviced properly.      Unfortunately, another acquisition in 1995, that of
          ness, the company returned to its roots. And, in so                                                                        In 1995, international sales were close to $10    Metals & Cutting Specialists, Inc. of Rancho Cucamon-
          doing, the Ulbrichs realized in hindsight that former                                                                   million, but accounted for only 6.2 percent of sales.   ga, CA, did not work out as planned. The company spe-
          president Dana Stanziale’s changes had much to do                                                                       But by the end of the decade, such sales were        cialized in small orders of stainless steel, aluminum,
          with their present success.                                                                                             $36,600,000, or 20 percent of the total sales for the   copper and even plastic and had gross sales of $1.4
              In this early part of the decade, Ulbrich made                                                                      company. A year later, 40 percent of the sales made   million. Despite pouring in millions to grow and stabi-
          another change that would certainly be part of the   ate the problems. Ulbrich bought Diversified Stainless             by Ulbrich Stainless Steels and Special Metals were to   lize the business, the company steadily lost money. In
          Ulbrich Revolution and determine the company’s       of Canada, installed new plate processing equipment                European customers. On the other hand, successful    October of 1999, the business was closed.
          future: the establishment of the International Sales   in their Toronto and Montreal service centers, and be-           attempts to form similar partnerships and joint ven-    In 1997, Ulbrich Stainless Steel and Special Met-
          Department. Management very correctly recognized     gan to understand how to operate in this new market.               tures in Asia were yet to come.                      als hit its goal of $200 million in sales. International
          enormous changes in the U.S. manufacturing sec-      Canadian sales began to grow. Additionally, Ulbrich,                  At the same time that the three international     sales contributed 40 percent of those, as well as ac-
          tor. The enormous domestic steel industry had been   not having found a suitable company to purchase                    operations were commencing, Ulbrich went into the    quisitions, especially Diversified Stainless in Canada

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